Ulayini Wokukhiqiza Amafutha Elayisi

Amafutha e-rice bran angamafutha anempilo kakhulu adliwayo ekuphileni kwansuku zonke.Inokuqukethwe okuphezulu kwe-glutamin, evimbela ngokuphumelelayo isifo senhliziyo yekhanda legazi.

Kuwo wonke ulayini wokukhiqiza uwoyela we-rice bran, kufaka phakathi ama-workshops amane:
Indawo yokusebenzela yokwelapha i-rice bran, indawo yokusebenzela yokukhipha amafutha e-rice bran, indawo yokusebenzela yokuhluza uwoyela we-rice bran, nendawo yokusebenzela yokukhipha iwaksi kawoyela webran.

1. Ukwelashwa kwangaphambili kwe-Rice Bran:
Ukucocwa kwerayisi →i-extrusion → ukomiswa → ukuya kuworkshop yokukhipha
Ukuhlanza: Sebenzisa isihlukanisi kazibuthe ekususeni ukungcola okusansimbi nebran yerayisi nesisefo sokuhlukanisa irayisi esicolekile ukuze uhlukanise bran zerayisi kanye nerayisi elicolekile eliphukile.
I-Extrusion: Ukwamukela umshini we-extruder kungathuthukisa isivuno samafutha e-rice bran futhi kunciphise ukusetshenziswa.I-extrusion, ngakolunye uhlangothi, ingenza isisombululo se-lipase ku-bran yerayisi idlule ngaphansi kwezinga lokushisa eliphezulu kanye nesimo sokucindezela okuphezulu, bese ivimbela ukubola kwamafutha e-rice bran;Ngakolunye uhlangothi, i-extrusion ingenza i-rice bran ibe okusanhlamvu okungenayo i-porous, futhi ikhuphule ukuminyana kwenqwaba yezinto, bese ithuthukisa ukufinyeleleka kanye nezinga lokukhipha i-solvent esabela kulokho.
Ukomisa: I-rice bran extruded iqukethe cishe u-12% wamanzi, futhi umswakama ongcono kakhulu wokukhishwa ngu-7-9%, ngakho-ke, kufanele kube nezindlela zokomisa eziphumelelayo zokufeza umswakama ongcono kakhulu wokukhipha.Ukwamukela isomisi esiphikisayo kungenza amanzi nezinga lokushisa kuhlangabezane nezidingo zenqubo yokulandelela, futhi kuthuthukise isivuno sikawoyela, kanye nekhwalithi kawoyela.

2. Ukukhishwa kwe-solvent kawoyela we-bran ocebile:
Isingeniso esifushane:
Ekwakhiweni kwethu, ulayini Wokukhipha ikakhulukazi wakhiwe amasistimu alandelayo:
Uhlelo Lokukhipha Uwoyela: lokukhipha uwoyela ku-Expanded rice bran ukuze uthole i-Miscella eyingxube Yamafutha kanye ne-Hexane.
Uhlelo Lokuncibilikisa Ukudla Okumanzi: lokukhipha i-Solvent ekudleni okumanzi kanye nokuthosa nokudla okomile ukuze uthole uMkhiqizo Wokudla ophelele ofanelekele ukuphakelwa kwezilwane.
I-Miscella Evaporation System: yokuhwamuka nokuhlukanisa i-Hexane iphume ku-Miscella ngaphansi kwengcindezi engemihle.
I-Oil Stripping System: yokususa kahle iNcibilika eyinsalela ukuze kukhiqizwe Amafutha Angahluziwe ajwayelekile.
I-Solvent Condensing System: yokubuyisela nokusetshenziswa okujikelezayo kwe-Hexane.
Uhlelo Lokubuyisela Uwoyela Kapharafini: ukuqhubeka nokuthola igesi ye-Hexane eyinsalela isasele emoyeni ngokusebenzisa Amafutha KaParafini ukuze kuncishiswe ukusetshenziswa kwe-Solvent.

3. Ukucwengwa Kwamafutha Ezinhlamvu Zerayisi:
uwoyela werayisi ongahluziwe →i-degumming&dephosphorization →ukukhipha i-acidification →Ukuhlanza →ukukhipha iphunga →uwoyela ocolisisiwe.

Izindlela zokucwenga:
Ukucwengwa kukawoyela kuhambisana nokusetshenziswa kanye nezidingo ezahlukene, kusetshenziswa izindlela zenyama nezinqubo zamakhemikhali ukususa ukungcola okuyingozi nezinto ezingadingekile kuwoyela ongahluziwe, ukuthola uwoyela ojwayelekile.

4. Ukukhipha Iwaxisi Kawoyela We Bran:
I-Dewaxing kusho ukusebenzisa iyunithi yesiqandisi, ukususa i-wax emafutheni.

Isingeniso semishini eyinhloko

Ukupholisa kwangaphambili
Ithangi lokupholisa ngaphambilini elisetshenziswe lapha ukwehlisa izinga lokushisa kuqala, okulondoloza isikhathi sokupholisa ethangini lecrystallizer.
I-Crystallization
Amafutha okupholisa aqhutshwa ngokuqondile ethangini le-crystallizer ukuze acwebezele.Ijubane elinyakazayo lihamba kancane ngesikhathi sokucwebezela, ngokuvamile ama-revolution angu-5-8 ngomzuzu, ukuze amafutha aphekwe ngokulinganayo futhi kuzuzwe umphumela omuhle wekristalu.
Ukukhula kwekristalu
Ukukhula kwekristalu kulandela ukucwebezela, okunikeza isimo sokukhula kwengcina.
Hlunga
Amafutha ekristalu ahlungwa ngokuzicindezela kuqala, futhi lapho isivinini sokuhlunga sigeleza, ipompo yesikulufu esishintshashintshayo siyaqalwa, futhi ukuhlunga kwenziwa lapho kulungiswa isivinini esithile sokuzungeza ukuze kuhlukanise uwoyela ne-wax.

Izinzuzo

Ubuchwepheshe obusha bokuhlukaniswa kwezigaba obusungulwe yinkampani yethu bunobuchwepheshe obuthuthukisiwe, nekhwalithi ezinzile.Qhathanisa nobuchwepheshe bendabuko bokufaka ubusika kokwengeza isihlungi, esisha sinezinhlamvu ezilandelayo:
1. Awudingi ukwengeza noma iyiphi i-ejenti yosizo lokuhlunga, imikhiqizo ingokwemvelo futhi iluhlaza.
2. Kulula ukuhlunga, amafutha omkhiqizo anesivuno esikhulu.
3. I-stearin ehlanzekile yomkhiqizo edliwayo, ayiqukethe isisefo sosizo futhi ingasebenzisa ukukhiqizwa kwe-stearin esidliwayo ngokuqondile, akukho ukungcola.