I-Palm Oil Pressing Line
Incazelo
I-Palm ikhula eNingizimu-mpumalanga ye-Asia, e-Afrika, eningizimu-Pacific, nasendaweni ethile eshisayo eNingizimu Melika.Yavela e-Afrika, yethulwa eNingizimu-mpumalanga ye-Asia ekuqaleni kwekhulu le-19.Isihlahla sesundu sasendle nesigamu sasendle e-Afrika esibizwa ngokuthi i-dura, kanti ngokuzalanisa, sihlakulela uhlobo olubizwa ngokuthi i-tenera olunomkhiqizo ophezulu wamafutha kanye negobolondo elincanyana.Kusukela kuma-60s ekhulwini elidlule, cishe zonke izihlahla zesundu ezithengiswayo ziyi-tenera.Izithelo zesundu zingavunwa unyaka wonke.
Ihhovisi leSithelo lihlanganisa uwoyela wesundu kanye nefayibha, futhi i-kernel yakhiwa ikakhulukazi uwoyela we-kernel obalulekile, i-Amylum, kanye Nezakhi Zomsoco.Amafutha esundu ngawokuphekwa ngokuyinhloko kanti uwoyela wePalm kernel ungowozimonyo.
Ukucaciswa Kwenqubo Yezobuchwepheshe
Amafutha esundu aqukethwe ku-pulp yesundu, i-pulp inomswakama ophezulu kanye ne-lipase ecebile.Ngokuvamile sisebenzisa indlela yokunyathelisa ukuyikhiqiza futhi lobu buchwepheshe buvuthwe kakhulu.Ngaphambi kokucindezelwa, isixha sezithelo esisha sizothathwa sifakwe isibulali magciwane kanye ne-thresher ukuze silashwe ngaphambili.Ngemva kokukala i-FFB, ilayishwa isidluliseli se-FFB ngokulayisha irempu, bese i-FFB izodluliselwa kwisibulala-magciwane esime mpo.I-FFB izofakwa inzalo kusibulala-magciwane, i-FFB izoshiswa futhi ifakwe amagciwane izikhathi ezimbalwa ukuze kugwenywe ukuthi i-lipase ifakwe emanzini.Ngemva kokufakwa inzalo, i-FFB isatshalaliswa ngenqwaba ye-feeder bese ifaka umshini wokubhula ohlukanisa isithelo sesundu nesixha.Inqwaba engenalutho idluliselwa endaweni yokulayisha futhi ithuthelwe ngaphandle kwendawo yefekthri ngesikhathi esinqunyiwe, inqwaba engenalutho ingasetshenziswa njengomanyolo futhi iphinde isetshenziswe;Isithelo sesundu esedlule isibulala-magciwane kanye nokucutshungulwa komshini wokuqopha kufanele kuthunyelwe ku-digester bese uye emshinini wokucofa isikulufu okhethekile ukuze uthole amafutha esundu angahluziwe (CPO) ku-pulp.Kodwa amafutha esundu acindezelwe aqukethe amanzi amaningi kanye nokungcola okudinga ukucaciswa ithangi le-sand trap futhi aphathwe isikrini esidlidlizayo, ngemuva kwalokho i-CPO izothunyelwa esigabeni sokwelashwa esiteshini sokucacisa.Ngekhekhe le-fiber elimanzi elikhiqizwa ngokucindezela isikulufa, ngemva kokuhlukanisa i-nut, lizothunyelwa kubhayela house ukuze lishiswe.
Ikhekhe le-fiber elimanzi liqukethe i-fiber emanzi namantongomane amanzi, i-fiber iqukethe cishe u-6-7% wamafutha namafutha kanye namanzi ambalwa.Ngaphambi kokuba sicindezele i-nati, kufanele sihlukanise i-nati ne-fiber.Okokuqala, i-fiber emanzi kanye namantongomane amanzi angena ku-conveyor ye-cake breaker ukuze aqhekeke, futhi ikakhulukazi i-fiber kufanele ihlukaniswe uhlelo lwe-pneumatic fibre depericarper.Inathi, i-fiber encane kanye nokungcola okukhulu kuzophinde kuhlukaniswe isigubhu sokupholisha.I-nati ehlukanisiwe kufanele ithunyelwe ku-nut hopper ngokusebenzisa uhlelo lokuthutha amantongomane womoya, bese ithatha isigayo esikhalayo ukuze siqhekeze inati, ngemva kokuqhekeka, iningi legobolondo ne-kernel lizohlukaniswa uhlelo lokuhlukanisa ingxube eqhekekile, kanye nengxube esele. ye-kernel & igobolondo faka ohlelweni olukhethekile lokuhlukanisa okugeza lobumba ukuze luhlukanise.Ngemuva kwalokhu kucutshungulwa, singathola i-kernel emsulwa (Okuqukethwe kwegobolondo ku-kernel <6%), okumele idluliselwe kusisele se-kernel ukuze yome.Ngemuva komswakama omisiwe njengo-7%, uhlamvu luzodluliselwa ku-kernel storage bin ukuze lugcinwe;Ngokuvamile isilinganiso somthamo we-kernel eyomile singu-4%.Ngakho-ke kufanele kuqoqwe kuze kube yinani elanele, bese kuthunyelwa etsheni lokugaya amafutha ohlamvu lwesundu;Kugobolondo elihlukanisiwe, kufanele lidluliselwe kugobolondo lomgqomo wesikhashana njengophethiloli webhayela oyisipele.
Ngemuva kwe-screen kanye ne-sand trap tank, amafutha esundu kufanele athunyelwe ethangini likawoyela ongahluziwe nasekushiseni, bese aphonswa ithange lokucacisa eliqhubekayo ukuze ahlukanise uwoyela ahlanziwe athunyelwe ethangini likawoyela elimsulwa kanye namafutha odaka athunyelwa ethangini lodaka, lapho. ngemuva kokuthi uwoyela we-sludge kufanele aphonswe ku-centrifuge ukuze ahlukanise, amafutha ahlukanisiwe afaka ithangi lokucacisa okuqhubekayo futhi;Amafutha ahlanzekile ethangini lamafutha ahlanzekile kufanele athunyelwe ku-oyela purifier, bese ufaka i-vacuum dryer, ekugcineni uwoyela omisiwe kufanele uphonswe ithangi lokuqoqa.
Imingcele Yezobuchwepheshe
| Amandla | 1 TPH | Amazinga okukhipha uwoyela | 20-22% |
| Okuqukethwe kwamafutha ku-FFB | ≥24% | Okuqukethwe kwe-kernel ku-FFB | 4% |
| okuqukethwe kwegobolondo ku-FFB | ≥6～7% | Okuqukethwe kwe-fiber ku-FFB | 12-15% |
| Okuqukethwe kwenqwaba engenalutho ku-FFB | 23% | Cindezela isilinganiso sekhekhe ku-FFB | 24 % |
| Okuqukethwe kwamafutha ngenqwaba engenalutho | 5 % | Umswakama ngenqwaba engenalutho | 63 % |
| Isigaba esiqinile esixukwini esingenalutho | 32% | Okuqukethwe kwamafutha kukhekhe lokucindezela | 6% |
| Okuqukethwe kwamanzi ekhekheni lokucindezela | 40 % | Isigaba esiqinile kukhekhe lokucindezela | 54 % |
| Okuqukethwe kwamafutha kumantongomane | 0.08 % | Okuqukethwe kukawoyela esigabeni esisindayo semitha elimanzi | 1% |
| Okuqukethwe kukawoyela kumitha okuqinile | 3.5% | Okuqukethwe kukawoyela emanzini angcolile okugcina | 0.6% |
| Isithelo ngesixha esingenalutho | 0.05% | Ingqikithi yokulahlekelwa | 1.5% |
| Ukusebenza kahle kwesizinda | 93% | Ukusebenza kwe-Kernel Recovery | 93% |
| I-Kernel ngamaqoqo angenalutho | 0.05% | Okuqukethwe kwe-kernel ku-cyclone fiber | 0.15% |
| Okuqukethwe kwe-Kernel ku-LTDS | 0.15% | Okuqukethwe kwe-kernel kugobolondo elomile | 2% |
| Okuqukethwe kwe-kernel kugobolondo elimanzi | 2.5% |
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