I-Solvent Extraction Oil Plant: I-Rotocel Extractor
Incazelo Yomkhiqizo
I-extractor yamafutha okupheka ikakhulukazi ihlanganisa i-rotocel extractor, i-loop type extractor kanye ne-towline extractor. Ngokuya ngezinto ezihlukile zokusetshenziswa, sisebenzisa uhlobo oluhlukile lwe-extractor. I-Rotocel extractor iyisikhiphi sikawoyela wokupheka esisetshenziswa kakhulu ekhaya naphesheya, iyisisetshenziswa esibalulekile sokukhiqiza uwoyela ngokukhipha. I-Rotocel extractor iyi-extractor enegobolondo le-cylindrical, i-rotor kanye nedivayisi yokushayela ngaphakathi, enesakhiwo esilula, ubuchwepheshe obuthuthukisiwe, ukuphepha okuphezulu, ukulawula okuzenzakalelayo, ukusebenza kahle, ukwehluleka okuncane, ukusetshenziswa kwamandla aphansi. Ihlanganisa ukufutha nokucwiliswa ngomphumela omuhle we-leaching, uwoyela osele kancane, amafutha axutshwe ngesihlungi sangaphakathi anempushana encane kanye nokugxila okuphezulu.Kufanele ukucindezela kwangaphambili kwamafutha ahlukahlukene noma ukukhishwa okulahlwayo kwe-soya ne-rice bran.
Inqubo yokukhishwa kwe-rotocel extractor
Inqubo ye-Rotocel extractor leaching iyi-high material layer counter leaching yamanje. Ukudluliswa kokushayela i-rotor kanye ne-rotor impahla ngaphakathi kokuzungezisa ngesistimu yokufafaza engaguquki exutshwe kawoyela isifutho, cwilisa, khipha amanzi, hlambulula nge-solvent entsha ukuze uzuze ukukhishwa kwamafutha wento, bese uthatha ukudla okuphakelayo kwamafutha ngemuva kwethuluzi lokuphakela. kwehlisiwe.
Lapho leaching, okokuqala by the zavalwa impahla umbungu auger, ngokuvumelana nezidingo zokukhiqiza ngisho feed grid. Ngemuva kokuthi inkumbulo ye-leaching cell igcwele izinto zokwakha, lapho ujikajika khona, ungaphakela ukuze uqedele isifutho somjikelezo kanye nokukhipha amanzi, ugezwe nge-solvent entsha, futhi ekugcineni ukhiphe ukudla, wenze umjikelezo ukuze uzuze ukukhiqizwa okuqhubekayo.
I-double-tier flat rotocel extractor inomphumela oqinile we-leaching onezici ezilandelayo.
Izici
1. Inezici zesakhiwo esilula, ukusebenza okushelelayo, ukusetshenziswa kwamandla okuphansi, izinga lokuhluleka eliphansi, ukusebenza kahle okuphezulu kokukhipha, ukugcinwa okulula futhi kulungele izinhlobonhlobo zamafutha.
2. Idivayisi ye-leaching iqhutshwa yonke i-cast gear rack kanye nomklamo okhethekile webhalansi ye-rotor, ngokusebenza okuzinzile, ijubane eliphansi elijikelezayo, akukho msindo, ukusetshenziswa kwamandla okuphansi kanye nempilo ende yesevisi.
3. Ipuleti legridi eligxilile le-rotocel extractor lenziwe ngensimbi engagqwali futhi amapuleti egridi aphambanayo ayengezwa, ukuze uwoyela oqinile we-miscella uvinjwe ukuthi ugeleze ubuyele esimweni esingenalutho, ngaleyo ndlela kuqinisekiswe umphumela wokukhipha uwoyela.
4. Ukusebenzisa izinga lempahla ye-γ ukuze ulawule ukudla, okuqinisekisa ngokugcwele ukufana nokusimama kokuphakelayo, ukuze izinga lempahla yethangi lokugcina ligcinwe lisezingeni elithile, elidlala indima yokuvala uphawu ukuze kugwenywe ukusebenza kwe-solvent. , futhi ithuthukisa kakhulu umphumela we-leaching.
5. Ithuluzi lokuphakela lamukela ibhodwe elinyakazayo elinamaphiko amabili anyakazayo, ukuze izinto eziwa ngokushesha zikwazi ukuthululwa ngokuqhubekayo nangokufanayo endaweni ekhuhla ukudla okumanzi, okungagcini nje ngokumunca umthelela esikhunjeni sokudla esimanzi, kodwa futhi ibona ukukhuhla okufanayo i-wet meal scraper, ngaleyo ndlela ixazulula ngokuphelele ukungazinzi kwe-hopper kanye nohlelo lokudla olumanzi futhi andise impilo yesevisi ye scraper futhi.
6. Uhlelo lokuphakelayo lungalungisa isivinini esijikelezayo se-airlock kanye nenjini eyinhloko ngokuya ngenani lokuphakelayo futhi igcine izinga elithile lempahla, okuzuzisa ukucindezela okungekuhle okuncane ngaphakathi kwesikhiya futhi kunciphise ukuvuza kwe-solvent.
7. Inqubo ethuthukisiwe ye-miscella circulation iklanyelwe ukunciphisa okokufaka kwe-solvent entsha, ukunciphisa amafutha asele ekudleni, ukuthuthukisa ukugxila kwe-miscella nokulondoloza amandla ngokunciphisa umthamo wokuhwamuka.
8. I-multilayer yezinto ezibonakalayo, ukugxila okuphezulu kwamafutha axutshwe, ukudla okuncane okuqukethwe kumafutha axutshwe. Isendlalelo esiphezulu se-extractor sinomthelela ekwakheni isizinda sokucwiliswa kanye nokunciphisa okuqukethwe kwegwebu lokudla ku-miscella. Isebenza ngempumelelo ukuthuthukisa ikhwalithi kawoyela ongahluziwe futhi inciphise ukukhishwa kwesistimu yokuhwamuka.
9. Inqubo ye-spray ehlukene kanye nokuphakama kwesendlalelo sezinto ezisetshenziselwa ukwelashwa kwezinto ezahlukene. Ukwamukela inhlanganisela yesifutho esinzima, ukuzifutha phambili kanye nomphumela wokuzifafaza kanye nendlela yokuguqula imvamisa, umphumela olungile wokufafaza ungafinyelelwa ngokulungisa isivinini esijikelezayo se-rotocel extractor ngokuya kokuqukethwe kwamafutha kanye nogqinsi lwesendlalelo sezinto.
10. Ifanele ukukhishwa kwekhekhe elihlukahlukene elicindezelwe ngaphambili, yithi, i-rice bran puffing kanye nekhekhe lokwelashwa.
Ngokuhlangenwe nakho okusebenzayo kweminyaka eminingi, i-FOTMA izinikezele ekuhlinzekeni nasekuthumeleni izimboni eziphelele zokugaya uwoyela, indawo yokukhipha i-solvent, imboni yokuhluza uwoyela, indawo yokufaka uwoyela kanye nezinye izinto ezisetshenziswayo zikawoyela emazweni ahlukahlukene nasezifundeni zomhlaba. I-FOTMA ingumthombo wakho oyiqiniso wemishini yokugaya uwoyela, imishini yokukhipha uwoyela, njll.I-rotocel extractor ingenye yemodeli edume kakhulu, i-suitalbe yokukhama ubhontshisi wesoya, i-rapeseed, imbewu kakotini, amakinati, imbewu ye-sunflover, njll.
Ipharamitha ye-Technique
| Imodeli | JP220/240 | JP280/300 | I-JP320 | JP350/370 |
| Amandla | 10-20t/d | 20-30t/d | 30-50t/d | 40-60t/d |
| Ububanzi bethreyi | 2200/2400 | 2800/3000mm | 3200 mm | 3500/3700mm |
| Ubude bethreyi | 1400 | 1600 mm | 1600/1800mm | 1800/2000mm |
| Isivinini sethreyi | 90-120 | 90-120 | 90-120 | 90-120 |
| Inombolo yethreyi | 12 | 16 | 18/16 | 18/16 |
| Amandla | 1.1kw | 1.1kw | 1.1kw | 1.5kw |
| Okuqukethwe kwegwebu | ＜8% | |||
| Imodeli | JP400/420 | JP450/470 | JP500 | JP600 |
| Amandla | 60-80 | 80-100 | 120-150 | 150-200 |
| Ububanzi bethreyi | 4000/4200mm | 4500/4700mm | 5000mm | 6000 |
| Ubude bethreyi | 1800/2000mm | 2050/2500mm | 2050/2500mm | 2250/2500 |
| Isivinini sethreyi | 90-120 | 90-120 | 90-120 | 90-120 |
| Inombolo yethreyi | 18/16 | 18/16 | 18/16 | 18/16 |
| Amandla | 2.2kw | 2.2kw | 3kw | 3-4kw |
| Okuqukethwe kwegwebu | ＜8% | |||
Idatha eyinhloko ye-technican ye-Rotocel extractor(Thatha i-300T ye-soy beans extraction njengesampula):
Amandla: 300 ton / ngosuku
Okuqukethwe kwensalela kawoyela≤1%(ubhontshisi wesoya)
Ukusetshenziswa kwe-solvent ≤2kg/ton(No. 6 uwoyela we-solvent)
Umswakama kawoyela ongahluziwe ≤0.30%
Ukusetshenziswa kwamandla ≤15 KWh/ton
Ukusetshenziswa kwe-steam ≤280kg/ton (0.8MPa)
Okuqukethwe komswakamo wesidlo ≤13％(kuyalungiseka)
Okuqukethwe kwensalela yokudla ≤300PPM(ukuhlolwa kuqeqeshiwe)
Isicelo: I-Peanut, ubhontshisi wesoya, imbewu kakotini, imbewu kabhekilanga, i-rice bran, igciwane lommbila, imbewu ye-rapeseed, njll.
Izimo ezidingekayo zokukhishwa kwekhekhe
| Umswakama wezinto ezikhishwayo | 5-8% |
| Izinga lokushisa lezinto ezikhishwayo | 50-55°C |
| Okuqukethwe kwamafutha kwento yokukhipha | 14-18% |
| Ubukhulu bekhekhe lokukhipha | ngaphansi kuka-13 mm |
| I-Powder porosity yezinto zokukhipha | ngaphansi kuka-15% (30 mesh) |
| I-Steam | ngaphezu kwe-0.6Mpa |
| I-solvent | izinga likazwelonke No. 6 amafutha e-solvent |
| Amandla kagesi | 50HZ 3*380V±10% |
| Ukukhanyisa ngogesi | 50HZ 220V ±10% |
| Izinga lokushisa lamanzi engeziwe | ngaphansi kuka-25°C |
| Ukuqina | ngaphansi kuka-10 |
| Umthamo wamanzi engeziwe | 1-2m/t impahla eluhlaza |
| Izinga lokushisa lamanzi asetshenziswe kabusha | ngaphansi kuka-32°C |
I-Rotocel extractor iyisisetshenziswa esibalulekile sokukhiqiza uwoyela ngokukhipha, okuhlobene ngokuqondile nezinkomba zezomnotho nezobuchwepheshe zokukhiqiza uwoyela.Ngakho-ke, ukukhetha okunengqondo kwe-rotocel extractor kubaluleke kakhulu ekuthuthukiseni ukusebenza kahle kokukhiqizwa kukawoyela, ukunciphisa izindleko zokukhiqiza, futhi. ukuthuthukisa ukusebenza kahle kwezomnotho kwezitshalo zamafutha.Inqubo ye-rotary leaching iyindlela esetshenziswa kakhulu ye-leaching okwamanje, futhi i-rotocel extractor ingenye yemishini eyinhloko emishinini ephelele yamafutha e-leaching.Kungaba ngokuqhubekayo isetshenziswa futhi ingakwazi ukukhipha i-leaching ye-cottonseed, i-soya, i-rapeseed, i-peanut, imbewu ye-sunflower, namanye amafutha ezitshalo. amafutha embewu, namafutha eprimrose yakusihlwa.
I-Fotma rotocel extractor ibona ukuxhumana okuhle phakathi kwe-solvent kanye nempahla kanye nokudonsa okusheshayo, ukukhishwa kwe-germ-layer ngokuphelele, kunenzuzo kakhulu ukunciphisa okuqukethwe kwamafutha ekudleni kanye nokuncibilika kwesidlo esixutshwe, ukwakheka I-rotocel extractor inesilawuli sezinga lempahla, isilawuli sezinga lezinto ezibonakalayo kanye nemoto eshintshwa yimvamisa yomshini wokukhipha amanzi, engagcina umbhede wokudla okuluhlaza ngezinga elithile lempahla. Ngakolunye uhlangothi, ingasekela I-rotocel extractor, ngakolunye uhlangothi, isenzo se-modulated motor ingagcina izinga lezinto ezibonakalayo ze-rotocel extractor kanye nebhalansi yokugeleza kokudla okumanzi komshini wokuhlubula.Ngaphezu kwalokho, i-rotocel extractor inamandla amancane, ukunyakaza okubushelelezi, okuphansi. izinga lokuhluleka, akukho msindo, izinga lokuhluleka eliphansi, ukulungiswa okulula, futhi ingenye ye-rotocel extractor ethuthukisiwe.
Isingeniso
I-Rotocel extractor iyi-extractor enegobolondo eliyi-cylindrical, i-rotor enezimbalwa kanye nedivayisi yokushayela ngaphakathi.I-Rotocel extractor ihlanganisa i-loose bottom(false bottom) extractor, i-fixed bottom extractor kanye ne-double layer extractor. I-Lose bottom extractor ye-rotocel isetshenziswa kakhulu endaweni yokucubungula uwoyela yasekhaya ngawo-1980s. Ngemuva kweminyaka yawo-1990s, isikhiphi se-rotocel esigxilile saqala ukuduma, kuyilapho i-rotocel extractor ephansi yayikhishwa kancane kancane. I-fixed bottom ye-rotocel extractor inezici zesakhiwo esilula, ukukhiqiza okulula, ukusetshenziswa kwamandla okuphansi, ukusebenza okushelelezi kanye nokwehluleka okuncane. Kuhlanganisa ukufutha nokucwiliswa emanzini ngomphumela omuhle wokuvuza, uwoyela osele kancane, Amafutha axubile acutshungulwa ngesihlungi sangaphakathi anempushana encane nokugxila okuphezulu, futhi asetshenziswe kabanzi. Ilungele ukucindezelwa kwangaphambili kwamafutha ahlukahlukene noma ukukhishwa okulahlwayo kwe-soya ne-rice bran.
Izici
1. I-Rotocel extractor iyi-extractor esetshenziswa kakhulu ekhaya naphesheya. Inezici ze-multilayer yezinto ezibonakalayo, ukugxila okuphezulu kwamafutha axutshwe, ukudla okuncane okuqukethwe kumafutha axutshwe, isakhiwo esilula, ukusebenza okushelelezi, izinga lokuhluleka eliphansi, ukugcinwa okulula nokunye. Inkampani yethu inolwazi ekwakhiweni nasekukhiqizeni i-rotocel extractor enkulu.
2. I-grid plate engashintshi ye-rotocel extractor yenziwe ngensimbi engagqwali. Ipuleti legridi eliphambanayo liyengezwa, ukuze uwoyela oxubile ogxilile uvinjelwe ukuthi ungagelezi endaweni yokudonsa, ngaleyo ndlela kuqinisekiswe umphumela wokucwilisa.
3. Ukusebenzisa izinga lempahla ye-γ ukuze ulawule ukudla, okuqinisekisa ngokugcwele ukufana kokuphakelayo nokuzinza, ukuze izinga lempahla yethangi lokugcina ligcinwe ekuphakameni okuthile, okudlala indima yokuvala uphawu ukuze kugwenywe ukusebenza kwe-solvent. , futhi ithuthukisa kakhulu umphumela we-leaching.
4. Ithuluzi lokuphakela lamukela ibhodwe elinyakazayo elinamaphiko amabili anyakazayo, ukuze izinto eziwa ngaso leso sikhathi zikwazi ukuthululwa ngokuqhubekayo nangokufanayo esikhumbeni sokudla esimanzi, esingagcini nje ngokumunca umthelela ku-scraper yokudla okumanzi, kodwa futhi ibona ukuklwejwa okufanayo. i-wet meal scraper, ngaleyo ndlela ixazulula ngokuphelele ukungazinzi kwe-hopper kanye nohlelo lokudla olumanzi futhi andise impilo yesevisi ye scraper futhi.
5. Idivayisi ye-leaching iqhutshwa yiyo yonke i-cast gear rack ngokusebenza okuzinzile, impilo ende yesevisi namandla aphansi.
6. Inqubo ye-spray ehlukene kanye nokuphakama kwesendlalelo sezinto ezisetshenziselwa ukwelapha izinto ezahlukene.
| Imodeli | Amandla(t/d) | Okuqukethwe kwenhlawulo | Zungezisa isivinini(rpm) | Ububanzi bangaphandle(mm) |
| JP240 | 10 - 20 | ＜8 | 90-120 | 2400 |
| JP300 | 20-30 | 3000 | ||
| I-JP320 | 30 - 50 | 3200 | ||
| JP340 | 50 | 3400 | ||
| JP370 | 50; 80 | 3700 | ||
| JP420 | 50; 80 | 4200 | ||
| JP450 | 80 | 4500 | ||
| JP470 | 80-100 | 4700 | ||
| JP500 | 120-150 | 5000 |
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