I-Palm Oil Press Machine
Incazelo
I-Palm ikhula eNingizimu-mpumalanga ye-Asia, e-Afrika, eningizimu-Pacific, nakwezinye izindawo ezishisayo eNingizimu Melika. Yavela e-Afrika, yethulwa eNingizimu-mpumalanga ye-Asia ekuqaleni kwekhulu le-19. Isihlahla sesundu sasendle nesigamu sasendle e-Afrika esibizwa ngokuthi i-dura, futhi ngokuzalanisa, sihlakulela uhlobo olubizwa ngokuthi i-tenera olunomkhiqizo ophezulu wamafutha kanye negobolondo elincanyana. Kusukela kuma-60s ekhulwini elidlule, cishe zonke izihlahla zesundu ezithengiswayo ziyi-tenera. Izithelo zesundu zingavunwa unyaka wonke.
Ihhovisi leSithelo lifaka uwoyela wesundu kanye nefayibha, futhi i-kernel yakhiwa ikakhulukazi uwoyela obalulekile we-kernel, i-Amylum, kanye Nezakhi Zomsoco. Amafutha esundu ngawokuphekwa ngokuyinhloko kanti uwoyela wePalm kernel ungowozimonyo.
Ukucaciswa Kwenqubo Yezobuchwepheshe
Amafutha esundu aqukethwe ku-pulp yesundu, i-pulp inomswakama ophezulu kanye ne-lipase ecebile. Ngokuvamile sisebenzisa indlela yokunyathelisa ukuyikhiqiza futhi lobu buchwepheshe buvuthwe kakhulu. Ngaphambi kokucindezelwa, isixha sezithelo esisha sizothathwa sifakwe isibulali magciwane kanye ne-thresher ukuze silashwe ngaphambili. Ngemva kokukala i-FFB, ilayishwa isidluliseli se-FFB ngokulayisha irempu, bese i-FFB izodluliselwa kusibulala-magciwane esime mpo. I-FFB izofakwa inzalo kusibulala-magciwane, i-FFB izoshiswa futhi ifakwe amagciwane izikhathi ezimbalwa ukuze kugwenywe ukuthi i-lipase ifakwe emanzini. Ngemva kokufakwa inzalo, i-FFB isatshalaliswa nge-bunch feeder bese ifaka umshini wokubhula ohlukanisa izithelo zesundu nesixha. Inqwaba engenalutho idluliselwa endaweni yokulayisha futhi ithuthelwe ngaphandle kwendawo yefekthri ngesikhathi esinqunyiwe, inqwaba engenalutho ingasetshenziswa njengomanyolo futhi iphinde isetshenziswe; Isithelo sesundu esedlule isibulala-magciwane kanye nokucutshungulwa kwe-thresher kufanele kuthunyelwe ku-digester bese uye emshinini okhethekile wokucindezela isikulufu ukuze uthole amafutha esundu angahluziwe (CPO) ku-pulp. Kodwa amafutha esundu acindezelwe aqukethe amanzi amaningi kanye nokungcola okudingeka kucaciswe ithangi le-sand trap futhi aphathwe isikrini esidlidlizayo, ngemuva kwalokho i-CPO izothunyelwa esigabeni sokwelashwa esiteshini sokucacisa. Ngekhekhe le-fiber elimanzi elikhiqizwa ngokucindezela isikulufa, ngemva kokuhlukanisa i-nut, lizothunyelwa kubhayela house ukuze lishiswe.
Ikhekhe le-fiber elimanzi liqukethe i-fiber emanzi namantongomane amanzi, i-fiber iqukethe cishe u-6-7% wamafutha namafutha kanye namanzi ambalwa. Ngaphambi kokuba sicindezele i-nati, kufanele sihlukanise i-nati ne-fiber. Okokuqala, i-fiber emanzi kanye namantongomane amanzi angena ku-conveyor ye-cake breaker ukuze aqhekeke, futhi iningi lefiber kufanele lihlukaniswe uhlelo lwe-pneumatic fibre depericarper. Inathi, i-fiber encane kanye nokungcola okukhulu kuzophinde kuhlukaniswe isigubhu sokupholisha. I-nati elihlukanisiwe kufanele lithunyelwe ku-nut hopper ngohlelo lokuthutha amantongomane womoya, bese lithatha isigayo esinyakazayo ukuze kuqhekeze nati, ngemva kokuqhekeka, iningi legobolondo ne-kernel lizohlukaniswa uhlelo lokuhlukanisa ingxube eqhekekile, kanye nayo yonke enye ingxube. ye-kernel & igobolondo faka ohlelweni olukhethekile lokuhlukanisa okugeza lobumba ukuze luhlukanise. Ngemuva kwalokhu kucutshungulwa, singathola i-kernel emsulwa (Okuqukethwe kwegobolondo ku-kernel <6%), okumele idluliselwe kusisele se-kernel ukuze yome. Ngemuva komswakama omisiwe njengo-7%, uhlamvu luzodluliselwa emgqonyeni wokugcina i-kernel ukuze lugcinwe; Ngokuvamile isilinganiso somthamo we-kernel eyomile singu-4%. Ngakho-ke kufanele kuqoqwe kuze kube yinani elanele, bese kuthunyelwa etsheni lokugaya amafutha ohlamvu lwesundu; Kugobolondo elihlukanisiwe, kufanele lidluliselwe kugobolondo lomgqomo wesikhashana njengophethiloli webhayela oyisipele.
Ngemuva kwe-screen kanye ne-sand trap tank, uwoyela wesundu kufanele uthunyelwe ethangini likawoyela ongahluziwe kanye nokushisa, bese aphonswa ithange lokucacisa eliqhubekayo ukuze kuhlukaniswe uwoyela ohlanziwe othunyelwa ethangini likawoyela elimsulwa kanye namafutha odaka athunyelwa ethangini le-sludge, lapho. ngemuva kokuthi uwoyela we-sludge kufanele aphonswe ku-centrifuge ukuze ahlukanise, amafutha ahlukanisiwe afaka ithangi lokucacisa okuqhubekayo futhi; Amafutha ahlanzekile ethangini lamafutha ahlanzekile kufanele athunyelwe ku-oyela purifier, bese ufaka i-vacuum dryer, ekugcineni uwoyela omisiwe kufanele uphonswe ithangi lokuqoqa.
Imingcele Yezobuchwepheshe
Amandla | 1 TPH | Amazinga okukhipha uwoyela | 20-22% |
Okuqukethwe kwamafutha ku-FFB | ≥24% | Okuqukethwe kwe-kernel ku-FFB | 4% |
okuqukethwe kwegobolondo ku-FFB | ≥6~7% | Okuqukethwe kwe-fiber ku-FFB | 12-15% |
Okuqukethwe kwenqwaba engenalutho ku-FFB | 23% | Cindezela isilinganiso sekhekhe ku-FFB | 24 % |
Okuqukethwe kwamafutha kunqwaba engenalutho | 5 % | Umswakama ngenqwaba engenalutho | 63 % |
Isigaba esiqinile esixukwini esingenalutho | 32% | Okuqukethwe kwamafutha kukhekhe lokucindezela | 6% |
Okuqukethwe kwamanzi kukhekhe lokucindezela | 40 % | Isigaba esiqinile kukhekhe lokucindezela | 54 % |
Okuqukethwe kwamafutha kumantongomane | 0.08 % | Okuqukethwe kukawoyela esigabeni esisindayo semitha elimanzi | 1% |
Okuqukethwe kukawoyela kumitha okuqinile | 3.5% | Okuqukethwe kukawoyela emanzini angcolile okugcina | 0.6% |
Isithelo ngesixha esingenalutho | 0.05% | Ingqikithi yokulahlekelwa | 1.5% |
Ukusebenza kahle kokukhipha | 93% | Ukusebenza kwe-Kernel Recovery | 93% |
I-Kernel ngamaqoqo angenalutho | 0.05% | Okuqukethwe kwe-kernel ku-cyclone fiber | 0.15% |
Okuqukethwe kwe-Kernel ku-LTDS | 0.15% | Okuqukethwe kwe-kernel kugobolondo elomile | 2% |
Okuqukethwe kwe-kernel kugobolondo elimanzi | 2.5% |